SUCCESS STORY

 

 

Client Profile:

Magnolia Medley Foods

The company began as a cooperative group of sweet potato growers called Mississippi Fruit and Vegetable Association AAL. Each group has been successful growing and packing sweet potatoes for the "fresh" market (i.e., whole cured sweet potatoes, like you would encounter in the produce section of the grocery store).



Situation:

In 2003, Mississippi Fruit and Vegetable Association AAL realized there was great potential in addressing other markets, including "further processed" value-added products such as frozen sweet potato patties, frozen french-cut sweet potatoes, etc. One advantage of such products is the use of the lesser grades of potatoes that are currently being discarded and left in the field because they are not suitable for fresh market. The Mississippi Fruit and Vegetable Association AAL also realized that the capital investment and risk required for producing such products was prohibitive to them individually, but by joining together they could make it happen.



Solution:

In late 2004, the group approached MEP.ms Center/MSU Industrial Outreach Service and requested assistance with the next phase of their project, which called for identifying qualified engineering and construction companies to design and build a processing plant. MEP.ms Center /MSU Industrial Outreach conducted a search, identified a number of such companies, contacted the companies and collected information from them, and identified a short list of qualified companies that could take on the project (or any portion thereof). From this list, the growers selected an even shorter list of candidates. MEP.ms Center/MSU Industrial Outreach then invited the selected companies to make presentations to the Mississippi Fruit and Vegetable Association AAL over a 3-day period in early 2005 at Mississippi State University.

Results:

The Mississippi Fruit and Vegetable Association AAL received exceptional cooperation and service from several of the companies involved. The President of the sweet potato growers group believes that this competition resulted in a cost savings of $150,000. The competition also helped them avoid unnecessary investment, including $2.5 million that they had planned to spend on a fresh cut and french fry line that later was determined wasn't really needed with help from the engineering firm that helped them fine tune their business plan.

Although the company (now called Magnolia Medley Foods) has not yet broken ground on their own plant, the contacts they made through some of the contractors led them to a "co-pack" arrangement with a potato processor in Idaho that has allowed them to begin addressing the market for value-added sweet potato products. This arrangement allowed them to land a three-year contract with the Ryan's Steakhouse chain for 3 million pounds per year over three years (9 million pounds total) at a very attractive sales price of $.65 per pound. This equates to $5.85 million in sales over a three-year period. The company has already satisfied approximately 2/3 of the first year of this one contract through this co-pack arrangement, which will continue through 2007. Magnolia Medley Foods expects to fulfill the remainder of the contract with their own plant, beginning late this year. They will have plenty of additional capacity beyond that contract, but it gives them the "core" volume they needed to justify building their own plant.

Because of the co-pack arrangement, the total employment for the company is still very small, with just six (6) jobs added so far. They have already placed orders for $4 million in processing equipment. Estimated cost for the new facility itself is $5.9 million. The business plan calls for another $700K in working capital investment, but if things go well, this could go as high as $1 million. Planned employment for the first year is 35 jobs. If things go well, they expect this to grow to 50 by Year 2, and total employment could eventually go as high as 75.

Testimonial:

It is important to note that Stephen Bailey believes that the process that MEP.ms Center Industrial Outreach Service set in motion led directly to the contract with Ryan's Steakhouse.

Client Contact: Stephen Bailey, President of the Sweet Potato Growers Group